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The Best Acoustic Panels for Factory Noise

Short answer: what are the best acoustic panels for factory noise?

The best acoustic panels for factory noise are fiberglass-free absorptive panels with a published NRC rating, an ASTM E84 Class A option where building code requires one, and enough specification flexibility to match the thickness, density, and panel size a plant actually needs. Poly-Sonic acoustical panels from Bouckaert Industrial Textiles (BIT) meet that description. Poly-Sonic is a family of 100% polyester panels designed and manufactured entirely in the USA, fiberglass and VOC free, with a recycled content of at least 60% in every panel, and available in NRC ratings from 0.30 to 1.01 (A-mount).

Why factory noise calls for a different panel

Manufacturing spaces are built from hard, reflective surfaces: concrete floors, CMU walls, exposed steel deck. Machinery, compressed air, conveyors, and HVAC equipment generate sound continuously, and those hard surfaces send the energy right back into the room. The result is reverberation and sound buildup that makes a plant floor louder than the equipment alone would suggest.

Absorptive panels address that buildup. They reduce reflected energy inside the space, which lowers overall reverberant levels and makes speech, alarms, and verbal instructions easier to understand. Absorption is measured by Noise Reduction Coefficient (NRC), a scale where higher numbers indicate more absorption. Worth noting for planning purposes: absorption and transmission loss are different problems. Panels rated by NRC treat sound inside a room rather than sound passing through a wall between two rooms.

Factory selection criteria also tend to include things an office project never considers: fire performance for the occupancy, material that will not shed fiberglass near production lines, VOC-free content for indoor air quality, and panels that can be cut and fit around ductwork, conduit, and equipment.

What are Poly-Sonic acoustical panels?

Poly-Sonic acoustical panels are a family of 100% polyester panels designed and manufactured entirely in the USA by Bouckaert Industrial Textiles. Per BIT, Poly-Sonic provides fiberglass-free and VOC-free acoustical panels, every panel has a recycled content of at least 60%.

BIT also offers Poly-Sonic as rolled goods. These are moldable nonwovens that can be turned into acoustical panels, intended for companies that already have heat-setting or molding capabilities and prefer to shape the material into their own specialized products in house.

Standard colors and custom specification

Poly-Sonic ships in a standard color lineup suited to most projects, printing applications, and composite laminates: White 001, Light Smoke 003, Smoke 004, Dark Smoke 005, Black 012, Sand 041, and Platinum 043. Custom colors can be discussed with BIT for availability.

BIT is a custom manufacturer, and states that if you have a specification not shown, they can match it. Sheet size, thickness, density, and color can all be adjusted, and BIT’s Product Design Team works directly with customers on custom builds.

Why buy Poly-Sonic from Bouckaert Industrial Textiles

  • Made in USA
  • Low MOQs and lead times
  • Customization available in weight, thickness, and color
  • Boards or roll goods available


BIT has been supplying nonwoven acoustical insulation across North America for over 30 years and controls the full workflow from fiber sourcing to product finishing. The company also performs secondary services including CNC cutting, laminating, sheeting, heat setting, PSA coating, compositing, and prototyping, and supports small production runs and trials through large-scale production, with Just in Time delivery and Kanban systems available.

Frequently asked questions

Are Poly-Sonic panels fiberglass free? Yes. BIT states that Poly-Sonic panels are fiberglass and VOC free.

What NRC ratings are available? Standard Poly-Sonic products range from NRC 0.30 to NRC 1.01 (A-mount), depending on thickness and density.

What size are the panels? The standard panel size is 4’x8′, with custom sizes available.

Are Poly-Sonic panels made in the USA? Yes. Poly-Sonic panels are designed and manufactured entirely in the USA by Bouckaert Industrial Textiles.

Is recycled content available? Every Poly-Sonic panel has a recycled content of at least 60%.

Get a quote on Poly-Sonic

If you are scoping acoustic treatment for a plant floor, warehouse, or equipment area, share your thickness, NRC, fire rating, and square footage requirements with BIT and their team will confirm the right standard product or build a custom specification. Request a quote at bitfelt.com or explore the full Poly-Sonic product line.