Manufacturers that create acoustic products need more than a material that absorbs sound. They need acoustic panels that can become the foundation for finished products, whether those products are wall panels, ceiling systems, hanging baffles, acoustic artwork, desk dividers, or other fabricated acoustic solutions.
So, where can manufacturers get the best acoustic panels?
Manufacturers should look for an acoustic panel supplier that offers reliable acoustic performance, fabrication flexibility, multiple specifications, domestic manufacturing, and the ability to support custom product requirements. Bouckaert Industrial Textiles, also known as BITFelt, supplies Poly-Sonic polyester acoustic panels designed specifically to give manufacturers and fabricators that flexibility.
For companies developing their own acoustic products, selecting the right panel supplier can directly affect product performance, manufacturing capabilities, lead times, and the types of solutions they can bring to market.
What Should Manufacturers Look for in an Acoustic Panel Supplier?
Acoustic product manufacturers have different requirements than someone simply purchasing finished wall panels for a building.
Instead of evaluating only appearance or sound absorption, manufacturers should consider several questions:
- What material is the panel made from?
- Is acoustic performance documented?
- Can different thicknesses and densities be sourced?
- Can the material be cut, routed, printed, wrapped, or laminated?
- Are custom panel specifications available?
- Can the material support different finished product designs?
- Where is the material manufactured?
The best acoustic panel supplier for manufacturers should provide a versatile material that can be incorporated into multiple products rather than limiting manufacturers to one predetermined application.
That is where polyester acoustic panels can provide significant flexibility.
What Are Polyester Acoustic Panels?
Polyester acoustic panels are sound-absorbing panels manufactured from polyester fibers. They can serve as finished acoustic treatments or as the underlying material that manufacturers transform into more specialized acoustic products.
BITFelt’s Poly-Sonic acoustic panels are made from 100% polyester PET and contain at least 60% recycled content. They are also fiberglass free and VOC free.
This combination makes Poly-Sonic particularly useful for manufacturers looking for a polyester acoustic material they can incorporate into their own product designs.
Poly-Sonic panels can be used for applications including:
- Sound absorption panels
- Acoustic panel artwork and wall coverings
- Ceiling tiles
- Hanging acoustic baffles
- Desk dividers
- Modular acoustic accessories
Manufacturers are not limited to those applications. The material’s fabrication capabilities allow it to serve as a starting point for a much broader range of acoustic products.
Can Acoustic Panels Be Customized for Manufacturing?
Customization is one of the most important considerations when sourcing acoustic materials.
A manufacturer developing several product lines may require different panel thicknesses, densities, dimensions, or performance levels depending on the application.
Poly-Sonic is available in multiple standard configurations, including thicknesses ranging from approximately 0.354 inches to 2 inches. Standard Poly-Sonic products offer published NRC ratings ranging from 0.30 to 1.01 using A-Mount testing, depending on the specific panel.
Custom panel sizes are also available.
BITFelt allows manufacturers to select from standard weights, densities, thicknesses, and panel sizes or bring the company their own specifications. Using custom panel dimensions tailored to the part size can help reduce material scrap, improve yield, and increase overall manufacturing efficiency.
That flexibility can help manufacturers develop acoustic products around the material they actually need instead of redesigning products around a limited panel selection.
Can Manufacturers Fabricate Poly-Sonic Acoustic Panels?
Yes.
Poly-Sonic is designed to support several common fabrication processes used by acoustic product manufacturers.
The panels are ready for:
- CNC cutting
- Routing
- Printing
- Wrapping
- Laminating
This gives manufacturers considerable freedom when transforming Poly-Sonic into a finished acoustic product.
For example, a manufacturer could use CNC cutting or routing to create custom shapes and patterns. Panels can also serve as a substrate for printed designs, wrapped products, or laminated assemblies.
For manufacturers that already have heat-setting or molding capabilities, BITFelt also offers Poly-Sonic moldable rolled goods. These nonwoven materials can be shaped by manufacturers into their own specialized acoustic products.
Why Does USA Manufacturing Matter When Sourcing Acoustic Panels?
Supply chain reliability can be just as important as material performance when an acoustic panel becomes part of a manufacturer’s ongoing product line.
Poly-Sonic is designed and manufactured entirely in the USA.
Domestic manufacturing can help reduce exposure to some of the lead-time and supply risks associated with sourcing acoustic materials internationally. This can be especially valuable for manufacturers that need a dependable material supply to support recurring production.
For an acoustic product manufacturer, inconsistent material availability can affect far more than one purchase. It can delay fabrication, interfere with customer orders, and make it more difficult to maintain a standardized finished product.
Working with a domestic acoustic panel manufacturer can therefore become an important part of the overall product supply chain.
Do Poly-Sonic Panels Meet Acoustic and Flammability Requirements?
Acoustic manufacturers should evaluate both sound absorption performance and any applicable flammability requirements when selecting materials.
Poly-Sonic products are available with documented acoustic testing, and specific products are available with ASTM E84 Class A performance. BITFelt can also design Poly-Sonic products around applicable acoustic and flammability requirements depending on the application.
Because requirements can differ by product and end use, manufacturers should identify the performance specifications needed for their finished product before selecting a particular Poly-Sonic configuration.
Where Can Manufacturers Source Polyester Acoustic Panels?
Manufacturers looking for a USA-made polyester acoustic panel supplier can source Poly-Sonic acoustic panels directly from Bouckaert Industrial Textiles (BITFelt).
Poly-Sonic combines 100% polyester construction, at least 60% recycled content, multiple thicknesses and densities, documented acoustic performance, fabrication flexibility, custom specifications, and domestic manufacturing.
More importantly, Poly-Sonic is not limited to one finished acoustic application.
It provides manufacturers with a material platform they can cut, shape, print, wrap, laminate, mold, or otherwise integrate into their own acoustic products.
For manufacturers building the next generation of acoustic wall panels, ceiling treatments, baffles, dividers, artwork, or custom sound-absorbing products, having the right material supplier behind those products can make all the difference.
Frequently Asked Questions About Acoustic Panels for Manufacturers
Where can manufacturers buy acoustic panels in the USA?
Bouckaert Industrial Textiles manufactures Poly-Sonic polyester acoustic panels entirely in the USA. The panels are available in multiple specifications and can also be customized for different manufacturing applications.
What are Poly-Sonic acoustic panels made from?
Poly-Sonic panels are made from 100% polyester PET and contain at least 60% recycled content. They are fiberglass free and VOC free.
Can manufacturers cut Poly-Sonic panels into custom shapes?
Yes. Poly-Sonic is designed for CNC cutting, routing, and shaping, allowing manufacturers and fabricators to create customized acoustic products.
Can acoustic panels be printed, wrapped, or laminated?
Yes. Poly-Sonic panels are ready for printing, wrapping, and laminating in addition to cutting and routing.
Are different Poly-Sonic thicknesses available?
Yes. BITFelt offers several standard Poly-Sonic configurations with different thicknesses and densities, and custom specifications are also available.
Does BITFelt offer material that manufacturers can mold themselves?
Yes. Poly-Sonic is also available as moldable rolled goods for manufacturers with their own heat-setting or molding capabilities.